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The biggest advantage of a product layout is its flexibility to handle a varied product mix.

A) True
B) False

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In the Office Relationship Chart, which rating reflects the highest importance for two departments' closeness to each other?


A) A
B) E
C) I
D) O
E) X

F) A) and E)
G) B) and E)

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Balancing low-cost storage with low-cost material handling is important in a(n)


A) fixed-position layout
B) process-oriented layout
C) office layout
D) repetitive and product-oriented layout
E) warehouse layout

F) B) and E)
G) A) and B)

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The layout approach that addresses trade-offs between space and material handling is called the fixed position layout.

A) True
B) False

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False

__________ is that element of balancing a work cell that superficially resembles cycle time.

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Identify McDonald's "seven major innovations.

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The seven major innovations ar...

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ASRS stands for


A) automated storage and retrieval system
B) automated storage and recovery system
C) automated scan and recognize system
D) automated scan and retail system
E) none of the above

F) C) and D)
G) A) and B)

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The work cell layout, a special arrangement of machinery and equipment to focus on the production of a single product or group of related products, is for manufacturing applications and has no relevance to services.

A) True
B) False

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A work cell is scheduled to build 120 digital light processor (DLP) assemblies each week. These assemblies are later installed into home theater projection systems. The work cell has 7.5 hours of productive work each day, six days per week. What is takt time for this cell?

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The cell has 7.5 x 6 = 45 hour...

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Which of the following is not a heuristic rule for assigning tasks to workstations in a product layout?


A) longest tasks first
B) in order of most number of following tasks
C) median tasks first
D) shortest tasks first
E) in accordance with positional weight

F) C) and D)
G) A) and C)

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The dominant problem associated with the fixed-position layout is that workers are fixed in position, and cannot be reassigned.

A) True
B) False

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A work cell is required to make 140 computerized diagnostic assemblies (for installation into hybrid automobiles) each day. The cell currently works an eight hour shift, of which seven hours is available for productive work. These assemblies require five operations. Standard times for these operations are: Operation A, 3.0 minutes, B, 1.8 minutes, C, 2.4 minutes, D, 2.5 minutes, and E, 1.4 minutes. What is takt time for this cell? How many workers will be needed to achieve this schedule? Use the grid below to construct a work balance chart for this cell. A work cell is required to make 140 computerized diagnostic assemblies (for installation into hybrid automobiles) each day. The cell currently works an eight hour shift, of which seven hours is available for productive work. These assemblies require five operations. Standard times for these operations are: Operation A, 3.0 minutes, B, 1.8 minutes, C, 2.4 minutes, D, 2.5 minutes, and E, 1.4 minutes. What is takt time for this cell? How many workers will be needed to achieve this schedule? Use the grid below to construct a work balance chart for this cell.

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Takt time = 420 / 140 = 3 minutes/unit. ...

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The central problem in product-oriented layout planning is


A) minimizing material handling within workstations
B) minimizing labor movement between workstations
C) equalizing the space allocated to the different workstations
D) maximizing equipment utilization
E) minimizing the imbalance in the work loads among workstations

F) None of the above
G) A) and D)

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Which type of layout is specifically designed to encourage employees to interact?


A) warehouse
B) job shop
C) open office
D) retail
E) repetitive/continuous

F) B) and E)
G) C) and E)

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To develop a good facility layout, what must be determined?

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You need to consider the following to de...

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Which of these layouts is most suitable for processing sugar from sugar beets or sugar cane?


A) process-oriented layout
B) fixed-position layout
C) warehouse layout
D) product-oriented layout
E) work cell layout

F) A) and E)
G) D) and E)

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McDonald's "Made for You" kitchen system represents a strategic layout decision even though an obvious benefit of the system is a dramatic reduction in the inventory of food prepared in advance.

A) True
B) False

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Daily capacity of a product layout is determined by


A) operating time divided by cycle time
B) cycle time divided by operating time
C) operating time divided by total task time
D) total task time divided by cycle time
E) cycle time divided by total task time

F) A) and E)
G) A) and D)

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A

__________ avoids placing materials or supplies in storage by processing them as they are received for shipment.

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Cross-docking

Deloitte & Touche solved the empty desk problem by


A) assigning permanent desks
B) implementing a "hoteling" program
C) creating open offices
D) no longer allowing employees to work from home
E) none of the above

F) A) and B)
G) C) and D)

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